Small Dry Mortar Plant
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Introduction:
Container-type special mortar production equipment is the result of many years of research and development by our company. Compared with ordinary mortar production equipment, it has many advantages:
(1) Quick installation and removal functions.
The modular design of container-type special dry mortar equipment is more conducive to the formation of the site, transportation and suitable for outdoor production. Compared with ordinary mortar production mortar production equipment, its installation can save labor costs of 70%~80%.
(2) Reduce the manufacturing cost of the equipment base.
Container-type special dry mortar equipment can be firmly placed on ordinary embedded ground, which can greatly reduce the high cost caused by cement concrete foundation.
(3) Convenient transportation and low cost.
All steel parts of the equipment are sandblasted with Sa2.5 grade to ensure good corrosion and rust resistance, which effectively extends the life of the equipment for outdoor use.
(4) The equipment is specially designed to effectively prevent energy loss. The humanized dust removal design allows the operators to work in a clean environment all the time, which is their health and
Product description：
The small dry mortar production line mainly consists of a dry mortar mixer, a feed screw conveyor, a three-belt mixer, a secondary hoist, a storage hopper and an automatic packaging machine.
The system is an efficient production system that has been improved several times. Multi-ribbon dry mortar mixer. The blended product will enter the storage bin through the second lift. The worker can then perform the filing without affecting the next production. Matching the exact packaging machine can greatly increase production efficiency.
Features:
We have three types of production lines: simple, semi-automatic and economical, as well as fully automatic and efficient.
Model | Out put | Occupied area | Equipment height | Batching and packaging |
Simple type | 3-4t/h | 20m2 | 3-4m | Manual batching Automatic packaging |
Semi-automatic type | 5-8t/h | 50-60m2 | 6-7m | Manual batching Automatic packaging |
Full automatic type | 8-30t/h | 60-65m2 | 7-8m | Automatic batching Automatic packaging |
Dry mortar production lines include:
1. Raw material drying and screening equipment: drum dryer, screening machine.
2, raw material lifting equipment: bucket elevator, pneumatic conveyor, large bag unloading system, passenger and cargo lifts.
3. Raw material storage system: main silo and additive silo. They are designed according to the bulk density, pH, viscosity, particle size and angle of repose of the material. The silo is equipped with an air cannon, a level indicator and a pressure reducing valve.
4. Dust removal and recovery system: silo, central dust collector and dust collector on top of portable recycling machine.
5. Feeding system: gravity feeding section - pneumatic conveying and auxiliary valve; mechanical auxiliary feeding part - screw and vibration feeding.
6. Weighing and batching system: main material weighing system, additive pre-weighing system, light material weighing system, mixer, finished silo.
7. Blender, finished silo
8. Packaging system: small bag packaging machine, large bag packaging machine and bulk packaging system.
9. Gas supply systems and pipelines: air compressors, drying and filtration equipment, piping.
10. Raw material silo accessories: liquid level indicator, pressure reducing valve and air cannon
11. Central Control Room: Backup Power, Industrial Control PC, Printer, PLC System and Weighing Controller.
12. Steel structure: steel tower, finished product warehouse, lighting system, fire protection system.
Production equipment includes:
1.Large angle screw feeder (bucket elevator)
2.High efficiency mixer
3.Release motor
4.Dry mortar screw lift
5.Dry mortar storage box
6.Fully automatic measuring and packaging machine
7.Dust collector (optional)
8.Electrical control cabinet and other components
Item | Type | ||||||
GSW 2000 | GSW 3000 | GSW 4000 | GSW 6000 | GDW 2000 | GDW 3000 | GDW 6000 | |
Theoretical Productivity(t/h) | 40 | 60 | 80 | 120 | 40 | 60 | 120 |
Mixer | SW2000 | SW3000 | SW4000 | SW6000 | DW2000 | DW3000 | DW6000 |
Power(KW) | 200 | 240 | 400 | 800 | 200 | 240 | 800 |
Floor area(m2) | 300 | 450 | 500 | 700 | 300 | 450 | 700 |
Item | Type | ||||||
GSW 2000 | GSW 3000 | GSW 4000 | GSW 6000 | GDW 2000 | GDW 3000 | GDW 6000 | |
Theoretical Productivity(t/h) | 40 | 60 | 80 | 120 | 40 | 60 | 120 |
Mixer | SW2000 | SW3000 | SW4000 | SW6000 | DW2000 | DW3000 | DW6000 |
Power(KW) | 200 | 240 | 400 | 800 | 200 | 240 | 800 |
Floor area(m2) | 400 | 550 | 600 | 800 | 400 | 550 | 800 |
Item | Type | ||||
GSW 500 | GSW 1000 | GSW 2000 | GDW 1200 | GDW 2000 | |
Theoretical Productivity(t/h) | 10 | 20 | 40 | 20 | 40 |
Mixer | SW500 | SW1000 | SW2000 | DW1200 | DW2000 |
Power(KW) | 120 | 150 | 200 | 150 | 200 |
Floor area(m2) | 200 | 300 | 400 | 300 | 400 |
Advantages of mixed mortar production plants:
1. Compared with on-site mortar, dry mortar is also known as pre-mixed mortar, which is produced at the factory and equipped with special equipment for compounding and mixing ingredients. Controlled process. Simply add water to the job site and use it directly.
2, the quality is stable, the inventory is controllable, saving time and effort. Adding different chemical additives, it has good adhesion, heat insulation and sound insulation, crack resistance, workability, water retention, wear resistance, corrosion resistance and so on.
3. Dry mortar can be modified to match different types of new building materials. These good properties not only greatly improve the quality and longevity of the building, but also greatly reduce the use of mortar.
4. Since dry mortar has outstanding advantages over mortar at the job site, the demand for dry mortar is rapidly increasing.
Our service:
-Advise customers
-Help customers choose the right model
-According to customer requirements
-Train operators for customers
-Technical advice supports special material mixing
-Provide appropriate technical solutions
We specialize in dry mortar equipment for many years. It is a high-tech enterprise with R&D, manufacturing, marketing and service as its main body. It has independent import and export self-operate rights. Companies adhering to the spirit of science and technology, people-oriented purposes and integrity-based, the pursuit of excellence; adhere to the spirit of advancing with the times, pioneering and innovative style and simple, efficient, executive management ideas.We are a comprehensive solution provider for dry mortar production lines, providing you with quality verification equipment, formulation technology, additive raw materials, and good after-sales service to protect your success!
